Introduction of Busbar Machine DGWMX 503E Series
The Busbar Machine DGWMX 503E Series is a high-performance 3-in-1 hydraulic busbar processing machine designed for transformer factories, switchgear workshops, and industrial electrical panel production.
This series combines precision cutting, punching, and bending in a single machine, streamlining production and improving efficiency. The DGWMX 503E-3-S model features CNC-controlled bending with PLC and displacement sensors, memory storage, and error compensation for highly accurate results.
Robust dual-column shear units, high-quality die platens, and closed bending units ensure uniform bends, burr-free cuts, and extended mold life, reducing downtime and maintenance costs.
Application Scenarios
- Transformer manufacturing lines (low, medium, high voltage)
- Switchgear assembly and electrical panel fabrication
- Industrial busbar processing facilities
- Electrical distribution workshops requiring multi-station operation
Key Features
- Double-Column Shearing Structure
The DGWMX 503E Series Busbar Machine features a double-column shearing structure, ensuring smooth cuts with no waste, burrs, or collapsed corners. This design enhances the overall quality and efficiency of the busbar processing, making it ideal for high-volume operations.
- Four-Position Integrated Turntable
The punching station utilizes a four-position integrated turntable made from ductile iron, improving mold concentricity, increasing the lifespan of molds, and reducing mold change time. Optional six-position and eight-position turntables are available for more flexible production needs.
- Bidirectional Positioning Device for Precise Punching
The punching station is equipped with a mechanical bidirectional positioning device, eliminating the need for line drawings during punching. This feature saves time and significantly improves efficiency in the punching process.
- Advanced Numerical Control for Bending (E-3-S Model)
The E-3-S model offers numerical control of the bending angle, achieved through the cooperation of PLC and displacement sensors. This ensures accurate, consistent bending and features memory storage and error compensation for enhanced precision in the bending process.
- Closed Bending Structure for Uniform Bending and Embossing
The bending station of the DGWMX 503E Series uses a closed bending structure, providing robust durability and uniform bends. This design ensures that embossing and bending are consistent across all processed busbars.
- Energy-saving Automatic Downtime Feature (E-3-S Model)
The E-3-S model allows operators to set downtime, with the machine automatically shutting off during idle periods, reducing energy consumption and helping businesses save electricity costs.
- Dual Worktable Design for Simultaneous Operation
The dual-worktable design enables the true simultaneous operation of three workstations without interference, ensuring that all three stations can work concurrently without compromising production efficiency.
- Phosphated Hydraulic Oil Tank for Long-Term Performance
The hydraulic oil tank is built from 3mm thick steel plates and is phosphated to prevent contamination and corrosion of the hydraulic oil, ensuring the long-term reliability and cleanliness of the machine’s hydraulic system.
Technical Parameters
| Model |
DGWMX503E3 |
DGWMX503E3-S |
| Nominal Pressure |
500 KN |
500 KN |
| Max Processing Size |
16×200 mm |
16×200 mm |
| Punching Range |
Φ4.3–32 mm |
Φ4.3–32 mm |
| Workbench Size |
Tier 1 platform: 1600×1400 mm
Tier 2 platform: 1020×500 mm |
Tier 1 platform: 1600×1400 mm
Tier 2 platform: 1020×500 mm |
| Machine Size |
1920×1550×1500 mm |
1920×1550×1500 mm |
| Weight |
1870 kg |
1900 kg |
| Bending Angle Numerical Control |
No |
Yes |
| Three stations Work at The Same Time |
Yes |
Yes |
| Accessories Included |
| Shearing unit |
A pair of scissors |
| Punching unit |
Eight sets of punching dies (sizes optional) |
| Bending unit |
One set of U-bends, three sets of flat bends (5 pieces total), one set of embossing |
| Others |
One set of random repair tools and accessories, three foot switches |
FAQ
Q1: What materials can the DGWMX 503E handle?
A1: Copper and aluminum busbars for transformers, switchgear, and panel assemblies.
Q2: How does the E-3-S model achieve accurate bending control?
A: The E-3-S model uses PLC and displacement sensors to achieve numerical control of the bending angle. This allows for consistent precision, with features like memory storage and error compensation to maintain high-quality bending results.
Q3: Can the punching station be customized for different production needs?
A3: Yes, the punching station comes with a four-position integrated turntable made of ductile iron, with six-position and eight-position turntables available upon request, providing flexibility and longer mold life.
Q4: What is the advantage of the mechanical bidirectional positioning device in the punching station?
A4: The mechanical bidirectional positioning device eliminates the need for line drawing during the punching process, saving time and improving overall operational efficiency.
