TRANFOVIA(NINGBO) EQUIPMENT TECHNOLOGY CO.,LTD

Servo Sorting Transformer Core Cutting Line

Servo Sorting Transformer Core Cutting Line for automatic lamination sorting, high efficiency, and precise transformer core production.

Automatic Silicon Steel Cutting with Organized Servo Sorting for Transformer Core Laminations.

The TRANFOVIA Servo Sorting Transformer Core Cutting Line combines high-speed silicon steel cut-to-length processing with servo-assisted lamination sorting. The standard XE-LL family processes 0.18-0.35 mm electrical steel at up to 240 m/min, with cutting widths from 40 mm to 600 mm and cutting lengths up to 3500 mm.

Automatic Cutting and Organized Lamination Collection

For transformer manufacturers producing core laminations in batches, cutting is only one part of the workflow. After the programmed punching, notching and shearing sequence, the servo sorting section organizes the finished laminations for downstream collection. This configuration is suitable when the factory wants a more structured lamination-handling process after cutting rather than relying only on manual collection.

Where the Servo Sorting Line Fits in Transformer Core Production

  • Batch production of transformer core laminations from 18-0.35 mmsilicon steel.
  • Production plans requiring cutting widths within the 300, 400 or 600 mm classes.
  • Factories that want servo-assisted sortingor organized collection integrated after cutting.
  • Core workshops requiring a listed feed speed of up to 240 m/minwith controlled burr, length accuracy and cutting-angle accuracy.

Model Selection for 300 / 400 / 600 mm Production

Model Thickness Cutting Width Cutting Length Feed Speed Burr Length Accuracy Angle Accuracy Power
XE-LL-300ZX 0.18-0.35 mm 40-300 mm 350-2000 mm 240 m/min ≤0.02 mm ±0.1 mm ±0.025° 25 kW
XE-LL-400ZX 0.18-0.35 mm 40-400 mm 350-2500 mm 240 m/min ≤0.02 mm ±0.1 mm ±0.025° 28 kW
XE-LL-600ZX 0.18-0.35 mm 60-600 mm 500-3500 mm 240 m/min ≤0.02 mm ±0.1 mm ±0.025° 37 kW

How to Choose the Right Servo Sorting Model

  • Choose the 300 classwhen the maximum lamination width is within 300 mm and required cut lengths are within 2000 mm.
  • Choose the 400 classwhen lamination width extends to 400 mm and cut lengths reach 2500 mm.
  • Choose the 600 classwhen the factory needs widths up to 600 mm and cut lengths up to 3500 mm.
  • Confirm silicon steel thickness, lamination geometry, punching/notching pattern and collection requirements before final configuration.
  • If required laminations exceed 600 mm width or 3500 mm length, evaluate the large power transformer servo sorting series.

Standard Servo Sorting vs. Large Power Transformer Version

Selection Point Standard Servo Sorting Large Power Transformer Servo Sorting
Maximum listed width 600 mm 1000 mm
Maximum listed cut length 3500 mm 5000 mm
Listed power range 25-37 kW 37-68 kW
Typical selection Standard 300 / 400 / 600 mm lamination production Wider and longer laminations for large power transformer cores

FAQ

  1. What does the servo sorting system do after the core laminations are cut?

The servo sorting system organizes finished laminations after the programmed punching, notching and shearing sequence. It supports a more structured downstream collection process for different lamination pieces.

  1. What silicon steel thickness can the line process?

The listed thickness range for the XE-LL-300ZX, XE-LL-400ZX and XE-LL-600ZX is 0.18-0.35 mm.

  1. What is the maximum cutting width?

The XE-LL-600ZX has the largest listed cutting width in the standard family, covering 60-600 mm.

  1. What is the maximum cutting length?

The XE-LL-600ZX supports cut lengths up to 3500 mm. The 300ZX and 400ZX support maximum lengths of 2000 mm and 2500 mm respectively.

  1. How do I choose between the 300ZX, 400ZX and 600ZX?

Start with the maximum lamination width and length in your transformer core drawings. Then confirm silicon steel thickness, punching/notching requirements and how the laminations should be collected after cutting.

  1. What is the listed feed speed of the line?

All three standard models are listed at up to 240 m/min feeding speed.

  1. What cutting accuracy is specified?

The listed series values are ±0.1 mm cutting-length accuracy and ±0.025° cutting-angle accuracy, with burr ≤0.02 mm.

  1. When should a transformer factory consider the larger servo sorting series?

Consider the large power transformer version when required lamination widths exceed the standard 600 mm class, cut lengths extend beyond 3500 mm, or the core design requires the wider and longer processing range of the large-format line.

  1. What information should be provided for machine selection?

Provide silicon steel thickness, minimum and maximum strip width, lamination length range, core lamination drawings, punching/notching requirements, required sorting or collection method, and expected production requirements.

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