TRANFOVIA(NINGBO) EQUIPMENT TECHNOLOGY CO.,LTD

Large Power Transformer Core Cutting Line with Servo Sorting

Servo Sorting Core Cutting Line for large transformers with heavy-duty structure, precise cutting, and automated lamination sorting.

Core Cutting for Large Power Transformer Laminations

The TRANFOVIA Large Power Transformer Core Cutting Line with Servo Sorting is designed for power transformer core workshops that require a wider and longer lamination processing range. The listed XE-LS series processes 0.18-0.35 mm silicon steel at up to 240 m/min, with cutting widths up to 1000 mm and cutting lengths up to 5000 mm.

Large power transformer cores can require lamination dimensions beyond the standard 600 mm width and 3500 mm length class. This line extends the available processing range for factories producing wider limb and yoke laminations while integrating servo sorting or organized downstream collection into the cutting process.

When the Large-Format Line Is the Better Fit

  • Maximum lamination width exceeds the standard 600 mm
  • Required cutting lengths extend beyond 3500 mmand may reach 4000-5000 mm.
  • The production project is for large power transformer core laminations.
  • Servo sorting or organized downstream collectionis required for the large-format cutting process.
  • Workshop layout, material handling and lifting arrangements can accommodate the wider material and larger line.

Technical Specifications

Model Thickness Cutting Width Cutting Length Feed Speed Burr Length Accuracy Angle Accuracy Power
XE-LS-600ZX 0.18-0.35 mm 60-400 mm 500-3500 mm 240 m/min ≤0.02 mm ±0.1 mm ±0.025° 37 kW
XE-LS-800ZX 0.18-0.35 mm 150-800 mm 600-4000 mm 240 m/min ≤0.02 mm ±0.1 mm ±0.025° 48 kW
XE-LS-1000ZX 0.18-0.35 mm 150-1000 mm 700-5000 mm 240 m/min ≤0.02 mm ±0.1 mm ±0.025° 68 kW

How to Select the 600ZX, 800ZX or 1000ZX

  • XE-LS-600ZX: for cutting widths from 60 to 400 mm and lengths from 500 to 3500 mm.
  • XE-LS-800ZX: for wider laminations up to 800 mm and lengths up to 4000 mm.
  • XE-LS-1000ZX: for large-format laminations up to 1000 mm wide and 5000 mm long.
  • Select the model from actual transformer core lamination drawings rather than nominal transformer rating alone.
  • Confirm material handling, workshop space and lifting arrangements together with the cutting range.

Large Power Transformer Version vs. Standard Servo Sorting Line

Selection Point Large Power Transformer Version Standard Servo Sorting
Maximum listed width 1000 mm 600 mm
Maximum listed cut length 5000 mm 3500 mm
Listed power range 37-68 kW 25-37 kW
Typical selection Large-format power transformer limb / yoke laminations Standard 300 / 400 / 600 mm lamination production

FAQ

  1. What is the maximum silicon steel width this line can process?

The XE-LS-1000ZX has the widest listed processing range, covering silicon steel from 150 to 1000 mm. The XE-LS-800ZX reaches 800 mm, while the XE-LS-600ZX is listed for 60-400 mm.

  1. What is the maximum cutting length for large transformer core laminations?

The XE-LS-1000ZX supports cutting lengths up to 5000 mm. The XE-LS-800ZX reaches 4000 mm and the XE-LS-600ZX reaches 3500 mm.

  1. What silicon steel thickness can the machine process?

All three listed XE-LS models process 0.18-0.35 mm silicon steel.

  1. How do I choose between the 600ZX, 800ZX and 1000ZX?

Select the machine from the maximum lamination width and length required by your transformer core drawings. The 800ZX is required when width exceeds the 400 mm range, while the 1000ZX provides the largest listed width and length capacity.

  1. What is the listed feeding speed?

The XE-LS-600ZX, XE-LS-800ZX and XE-LS-1000ZX are listed at up to 240 m/min feeding speed.

  1. What cutting accuracy is specified?

The listed values are ±0.1 mm cutting-length accuracy and ±0.025° cutting-angle accuracy, with burr ≤0.02 mm.

  1. Can the line process laminations longer than 3500 mm?

Yes. The XE-LS-800ZX supports lengths up to 4000 mm, and the XE-LS-1000ZX extends the range to 5000 mm.

  1. When should a transformer manufacturer choose the large-format version instead of the standard servo sorting line?

Choose the large-format version when the core lamination design requires widths beyond 600 mm, lengths beyond 3500 mm, or the project specifically needs the extended processing range for large power transformer cores.

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