Busbar MachineDGWMX 803E Series

Introduction of Busbar Machine DGWMX 803E Series

The Busbar Machine DGWMX 803E Series is a 3-in-1 hydraulic busbar processing machine designed for high-performance busbar punching, shearing, and bending in transformer manufacturing, switchgear production, and electrical panel assembly. This multi-functional busbar machine integrates cutting, punching, and bending into a single, highly efficient operation.

The DGWMX 803E-3-S model includes advanced PLC control, offering numerical bending control through displacement sensors and features memory storage and error compensation to ensure consistent, high-precision results.

Application Scenarios

• Transformer manufacturing lines (for both low and high voltage transformers)
• Switchgear and panel fabrication
• Electrical distribution and busbar assembly
• Industrial busbar processing in high-demand environments

Key Features

• Three-in-One Functionality
  The DGWMX 803E Series integrates punching, shearing, and bending in one machine, offering exceptional efficiency for busbar processing in transformer manufacturing.
• Advanced Shearing Station
  The shearing station uses a double-column shearing structure, delivering smooth cuts, with no waste, burrs, or collapsed corners.
• High-Precision Punching
  The punching station features a four-position integrated turntable made from ductile iron, improving mold concentricity and extending mold life while reducing mold change time.
• Bidirectional Positioning for Accuracy
  Equipped with a mechanical bidirectional positioning device, the DGWMX 803E eliminates the need for line drawing during punching, saving time and increasing efficiency.
• Numerical Control for Bending (E-3-S Model)
  The E-3-S model features numerical control of the bending angle through a PLC and displacement sensors, with memory storage and error compensation to maintain consistent accuracy.
• Durable Bending Station
  The closed bending structure ensures uniform bending and embossing, making it ideal for high-quality busbar fabrication.
• Energy-saving Downtime Control (E-3-S Model)
  The E-3-S model allows operators to set downtime, enabling the machine to automatically shut down when idle, helping to save on electricity costs.
• Dual Worktable Design
  The dual-worktable design allows the machine to operate three workstations simultaneously, ensuring maximum productivity without interference.
• Phosphated Hydraulic Oil Tank
  The hydraulic oil tank is made of 3mm thick steel plates and treated with phosphating, preventing contamination and corrosion for long-term reliability.

Technical Parameters

FAQ

Q1: What materials can the DGWMX 803E Series Busbar Machine process?
A1: The DGWMX 803E Series is designed for copper and aluminum busbars, commonly used in transformer manufacturing, switchgear production, and electrical panel assembly.

Q2: How does the DGWMX 803E Series improve busbar processing efficiency?
A2: The DGWMX 803E Series integrates punching, shearing, and bending functions into one machine, which eliminates the need for multiple separate processes and increases production efficiency.

Q3: Can the DGWMX 803E Series handle different busbar sizes?
A3: Yes, the DGWMX 803E Series can process busbars with a maximum size of 16×260 mm and a punching range of Φ4.3–36 mm, making it versatile for a variety of busbar sizes.

Q4: How does the PLC control system benefit the E-3-S model?
A4: The E-3-S model features a PLC control system that ensures accurate numerical control of the bending angle, with added memory storage and error compensation for precision and repeatability.

Q5: Is the DGWMX 803E Series energy-efficient?
A5: Yes, the E-3-S model allows operators to set downtime, automatically shutting down the machine when idle, significantly reducing electricity consumption and operational costs.