TRANFOVIA(NINGBO) EQUIPMENT TECHNOLOGY CO.,LTD

Portable Busbar Processing Machine

Portable 3 in 1 busbar machine for copper and aluminum busbar cutting, punching, and bending with compact hydraulic operation.

Cutting, Punching and Flat Bending in One Compact Busbar Processing Solution

The TRANFOVIA Portable Busbar Processing Machine combines three common busbar fabrication operations – cutting, punching and flat bending – in a compact equipment configuration for copper and aluminum busbar processing.

Two configurations are available for different workshop requirements. The 30A Portable Busbar Processing Machine is designed for copper and aluminum busbars up to 150 × 10 mm, while the Combined Portable Busbar Processing Machine extends the listed cutting and flat-bending thickness capacity to 12 mm and provides separate rated forces for punching, cutting and bending.

Which Portable Busbar Machine Fits Your Production?

Both configurations perform the same three basic operations. The main difference is processing capacity and machine arrangement, so model selection should start with the largest busbar and the required forming force.

Choose the 30A Portable Configuration When

  • Copper or aluminum busbars are within 150 × 10 mmfor cutting and flat bending.
  • A flat-bending angle range of 0°-135°covers the required busbar shapes.
  • A mobile worktable measuring 700 × 700 × 1100 mmsuits the workshop layout.
  • The listed 220 V, 50 Hzinput power is suitable for the installation location.
  • A compact 165 kgmachine configuration is preferred.

Choose the Combined Portable Configuration When

  • Copper or aluminum busbar cutting and flat bending require thickness capacity up to 12 mmat 150 mm
  • The required punchingforce is within the listed 31T
  • The required cuttingforce is within the listed 15T
  • The required flat-bendingforce is within the listed 18T
  • The workshop needs the separate punching, cutting and bending heads supplied with an electric hydraulic pump.

Technical Parameters

30A Portable Busbar Processing Machine

The 30A Portable Busbar Processing Machine is the more compact configuration in this product family. It combines cutting, punching and flat bending on a mobile workstation and is intended for copper and aluminum busbars within the listed 150 × 10 mm processing range.

Parameter 30A Portable Configuration
Functions Cutting / Punching / Flat Bending
Mobile Worktable Size 700 × 700 × 1100 mm
Input Power 50 Hz, 220 V
Cutting Range Copper & aluminum busbar ≤150 × 10 mm
Flat-Bending Range Copper & aluminum busbar ≤150 × 10 mm
Flat-Bending Angle 0°-135°
Hole Center to Busbar Edge 95 mm / 110 mm
Standard Tooling 6 punching dies + 1 flat-bending die set
Machine Weight 165 kg

Combined Portable Busbar Processing Machine

The Combined Portable Busbar Processing Machine provides separate punching, cutting and flat-bending heads driven by an electric hydraulic pump. It is the higher-capacity option when the workshop needs up to 12 mm busbar thickness for cutting and flat bending.

Processing Unit Listed Capacity
Punching Unit 31T; copper/aluminum plate up to 12 mm; steel plate up to 8 mm
Busbar Cutting Unit 15T; width 150 mm; max. thickness 12 mm
Busbar Flat-Bending Unit 18T; width 150 mm; max. thickness 12 mm
Electric Hydraulic Pump 700 kgf/cm² safety-valve setting; 10,000 psi
Standard Tooling 6 punching dies + 1 flat-bending die set + 1 pair of cutting blades

Standard Dies and Tooling

The supplied tooling differs by configuration. The final die set should always be confirmed against the required busbar hole sizes and bending requirements.

  • 30A configuration: 6 punching dies and 1 flat-bending die set.
  • Combined Portable configuration: 6 punching dies, 1 flat-bending die set and 1 pair of cutting blades.

Applications in Transformer Busbar Processing

The portable busbar processing machine can be used in transformer and electrical-equipment workshops for auxiliary cutting, punching and flat-bending of copper and aluminum busbars. It is particularly relevant where the required busbar sizes fall within the listed processing ranges and a compact three-function machine is preferred over a larger fixed production line.

Information Required for Machine Selection

To choose the correct portable busbar machine, provide the following information with your inquiry:

  • Busbar material: copper or aluminum.
  • Maximum busbar width and thickness.
  • Required hole diameter or punching-die sizes.
  • Required flat-bending angles.
  • Typical finished busbar drawings.
  • Required processing volume.
  • Available electrical supply.
  • Whether 10 mm or 12 mm maximum busbar thickness is required.

FAQ

  1. What operations can the portable busbar processing machine perform?

Both configurations combine cutting, punching and flat bending for busbar fabrication.

  1. What is the maximum busbar size for the 30A configuration?

The listed cutting and flat-bending range is copper and aluminum busbar up to 150 × 10 mm.

  1. What is the main difference between the 30A and Combined Portable configurations?

The 30A is the more compact configuration and is listed for busbars up to 150 × 10 mm. The Combined Portable configuration extends the listed cutting and flat-bending thickness to 12 mm and provides rated punching, cutting and bending forces.

  1. Which configuration should I choose for 12 mm thick busbars?

For cutting or flat bending at 12 mm thickness and up to 150 mm width, the Combined Portable configuration is the listed option.

  1. What is the flat-bending angle range of the 30A machine?

The listed flat-bending angle range is 0°-135°.

  1. What is the punching force of the Combined Portable machine?

The listed punching force is 31T.

  1. What punching dies are supplied?

Both configurations are listed with six punching dies. The exact die sizes should be confirmed for the project.

  1. When should I choose a larger DGWMX or CNC busbar machine?

Choose a larger fixed machine when the required busbar section exceeds the portable-machine range or when production requires higher throughput, additional workstations, rotary punching or digital bending control.

  1. What should I provide for quotation?

Send the busbar material, maximum width and thickness, required hole sizes, bending angles, typical busbar drawings and available power supply.

Contact us to Get a Quote