TRANFOVIA(NINGBO) EQUIPMENT TECHNOLOGY CO.,LTD

Dual Seam Welding Machine for Radiator Panels

Dual seam welding machine seals both long edges of radiator panels at ≥2.5 m/min. 2×250 KVA inverter control, oil-immersed silver bushing electrodes.

Product Introduction

The Dual Seam Welding Machine for Radiator Panels is designed for continuous sealing of both long edges of transformer radiator panels after the multi-spot welding process.

Two seam welding units work simultaneously on both sides of the panel, creating continuous and oil-tight weld seams in one pass.

With dual servo-driven welding wheels, stable electrode pressure, and automatic wear compensation, the machine delivers consistent welding quality during continuous radiator production.

It helps transformer manufacturers achieve higher welding efficiency, reliable sealing performance, and consistent radiator panel quality.

Rated capacity

2 × 250 KVA

Welding speed

≥ 2.5 – 3 m/min

Welding wheel

Ø300 mm

Wheel spacing

310 – 550 mm

Key Features

  • Dual-Side Welding in One Pass

Two welding units operate simultaneously, allowing both long edges of the radiator panel to be welded in one pass.

  • Continuous Oil-Tight Seam

Resistance seam welding creates a continuous and uniform weld seam, helping ensure reliable radiator oil sealing.

  • Dual Servo Drive

The upper and lower welding wheels use AC servo motor drives for stable speed and consistent welding performance.

  • Automatic Wear Compensation

The electrode system supports automatic wear compensation and on-machine wheel dressing, helping maintain stable seam quality.

  • Adjustable Panel Width

The welding wheel spacing can be adjusted from 310–550 mm to suit different radiator panel specifications.

Position in Transformer Radiator Production Line

The Dual Seam Welding Machine for Radiator Panels is installed after multi-spot welding and before edge trimming and end welding.

Typical production process:

Steel Coil Feeding → Hydraulic Mandrel Decoiler → Radiator Panel Roll Forming → Panel Turnover & Joining → Multi-Spot Welding → Dual Seam Welding → Edge Trimming → End Welding → Leveling → Automatic Cutting & Unloading → Header Pipe Assembly

After the radiator panels are fixed by spot welding, this machine performs continuous welding along both long edges to form a sealed oil channel.

This step is critical for achieving stable sealing quality and reliable oil leakage prevention.

Technical Specifications

Rated Capacity 2 × 250 KVA
Welding Transformer 160–350 KVA
Power Supply 3 Phase 380 V, 50/60 Hz
Duty Cycle 50%
Welding Speed ≥2.5–3 m/min
Welding Wheel Diameter Ø300 mm
Available Wheel Diameter Ø230–300 mm
Optional Wheel Diameter Ø200–260 mm
Wheel Spacing 310–550 mm
Effective Welding Arm Reach ≥400 mm
Main Drive AC Servo Motor, Upper and Lower Dual Drive
Welding Controller 2400 A Variable Frequency Resistance Welding Controller
Cooling Water Pressure 0.3 MPa
Cooling Water Flow ≥40 L/min
Air Pressure 0.5–0.6 MPa

FAQ

  1. What is the function of the dual seam welding machine?

It performs continuous edge sealing after spot welding, improving radiator panel strength and sealing reliability.

  1. Where is the machine installed in the production line?

It is installed after multi-spot welding and before edge trimming and end welding.

  1. Can both sides of the radiator panel be welded simultaneously?

Yes. The machine welds both long edges in one pass, improving welding efficiency and production consistency.

  1. What welding method does the machine use?

It uses resistance seam welding with rotating welding wheels for continuous edge sealing.

  1. What panel widths can the machine process?

The welding wheel spacing is adjustable from 310–550 mm for different radiator panel specifications.

  1. Can the machine be integrated into a full radiator production line?

Yes. It can be integrated with forming, joining, spot welding, trimming, and other radiator manufacturing equipment.

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