The CNC Busbar Connection Line is a new-generation automatic busbar processing solution developed for the production of busbar connector plates used in busbar trunking systems, switchgear, electrical panels, and power distribution equipment.
This machine is designed to complete multiple processes, including punching, stretching, embossing, and shearing, in one automated production flow. Compared with conventional busbar connector processing methods, it helps manufacturers reduce manual operation, shorten processing steps, improve hole positioning accuracy, and increase overall production efficiency.
For transformer equipment manufacturers, switchgear factories, and busbar trunking producers, this CNC busbar connector production line provides a practical way to improve connector plate consistency and reduce labor dependency during mass production.
The CNC Busbar Connection Line is suitable for factories that require fast and accurate processing of busbar connector plates and copper/aluminum connection bars.
| Application Area | Typical Use |
| Busbar Trunking Systems | Processing busbar connector plates and joint plates |
| Switchgear Manufacturing | Producing connection plates for electrical cabinets |
| Electrical Panel Production | Punching and shearing copper/aluminum busbars |
| Transformer Accessory Production | Processing conductive connection components |
| Power Distribution Equipment | Manufacturing precision busbar connection parts |
| Bus Duct Assembly Lines | Batch production of connector plates |
The CNC Busbar Connection Line integrates punching, stretching, embossing, and shearing into one production line. It is mainly used for automatic production of busbar connection plates, helping factories improve processing efficiency and reduce repeated manual handling.
The raw material can be clamped once, and the machine automatically completes repeated clamping conversion during processing. This reduces operator involvement, improves consistency, and helps lower the risk of manual positioning errors.
The machine is designed to reduce remaining scrap material during production. This is valuable for copper and aluminum busbar processing, where material cost directly affects manufacturing profit.
The main punching head adopts a hydraulic working system, providing strong pressure, stable performance, and high operating safety. Hydraulic punching is suitable for repeated industrial production where stable force output is required.
The copper bar clamping system uses hydraulic clamping, offering strong holding force and stable positioning during punching, embossing, stretching, and shearing.
The machine uses a touch screen HMI control system. Operators only need to set the required processing parameters, making the machine easier to operate and reducing dependence on highly skilled workers.
The transmission system uses high-precision ball screws and linear guide rails, delivering efficient movement, low energy consumption, and stable operation during continuous production.
With fast processing speed, fewer processing steps, and high automation, this automatic busbar connection plate machine is suitable for factories producing busbar connector plates in medium to large quantities.
| Parameter | Unit | Value |
| Nominal Pressure | KN | 200 |
| Maximum X-Axis Positioning Speed | m/min | 50 |
| Stroke of Punching Cylinder | mm | 30 |
| Punching Frequency | times/min | 60 |
| Hole Distance Control Accuracy | mm | ≤ ±0.2 |
| Processing Range | mm | 5 × 160 |
| Total Power | KW | 6 |
| Overall Dimension | mm | 5600 × 1066 × 1530 |
| Gross Weight | KG | 1300 |
| Main Components |
| Main Motor: Juliweite |
| Hydraulic Pump: Xinhong |
| Guide Rail / Ball Screw: HIWIN / TBI |
| Hydraulic Control Valve: Germany Rexroth |
| Servo System: Rexroth |
| Touch Screen: Weinview |
| Accessories Included |
| A set of punching die, two punching die cores, a pair of scissors, a pair of clamps, a foot switch, a set of tools, a set of instruction manual, a set of certificate of conformity. |
It is suitable for busbar trunking manufacturers, switchgear factories, electrical panel producers, transformer accessory suppliers, and power distribution equipment manufacturers.
This machine is mainly designed for copper and aluminum busbar connector plates. It is suitable for conductive connection components used in electrical equipment and power distribution systems.
The main advantage is automation. The material can be clamped once, and the machine completes repeated clamping, punching, embossing, stretching, and shearing automatically. This improves production efficiency and reduces labor cost.
The hole positioning accuracy is ≤ ±0.2 mm, making it suitable for busbar connector plate production where hole alignment and assembly consistency are important.
No. The machine uses a touch screen HMI control system. Operators only need to set processing parameters, so it is easier to operate than traditional manual or semi-automatic machines.
Hydraulic systems provide strong pressure, stable performance, and reliable clamping force. This helps maintain processing stability during continuous punching and shearing operations.