Transformer Lead Wire Taping Machine

Transformer Lead Wire Taping Machine for Automated Lead and Cable Insulation Wrapping

The TRANFOVIA Transformer Lead Wire Taping Machine is designed for automatic insulation taping of transformer lead wires and cable-type conductors. The machine combines a bed body, lead support frame, taping head, power transmission mechanism and electrical control system. After the operator enters the required taping parameters on the Siemens PLC touch screen, the wrapping process can run automatically without continuous manual intervention.

For buyers searching for a transformer insulation taping machine, this equipment is intended for lead and cable workpieces with diameters from 6 to 100 mm. Taping length is configured to the project, while pitch, taping layers, taping-head size, taping speed and lead rotation can be set according to the required process.

Applications

This machine is used in transformer lead-insulation preparation where a long wire or cable-type lead must be wrapped with insulation tape before subsequent transformer assembly. It supports controlled taping of 6-100 mm diameter leads and is suited to production tasks that require adjustable pitch, multiple wrapping layers, defined taping length and repeatable speed settings. In a transformer taping and wrapping machine workflow, the operator sets the process parameters on the touch screen, supports the lead on the machine bed and allows the taping head and rotating lead to complete the wrapping cycle.

Main Components

• Bed body and workpiece support structure
• Lead support frame
• Taping head
• Power transmission mechanism
• Electrical control system with Siemens PLC and touch screen

Main Features

• Siemens PLC and Touch Screen Control

Taping length, pitch, taping layers, taping-head size and taping speed are entered through the touch screen, allowing the process to run automatically after setup.

• 6-100 mm Lead and Cable Diameter Range

The machine covers transformer leads and cable-type workpieces from 6 mm to 100 mm in diameter.

• Adjustable Taping Pitch and Length

Taping pitch can be set freely, while the required taping length is configured to the customer’s workpiece and insulation process.

• Independent Speed Settings

Taping speed is adjustable from 0 to 3 m/min and lead rotation speed from 0 to 60 r/min, allowing process settings to be matched to different lead sizes and wrapping requirements.

• Adjustable Tension Control Setting

The tension-control setting is adjustable from 0 to 50 N·m, supporting controlled tape feeding during the wrapping process.

• Process Display on the Touch Screen

The operating interface can display the wrapping parameters and process status during taping, giving the operator a clear view of the current setup.

Technical Parameters

FAQ

1. What is a transformer lead wire taping machine used for?

It is used to wrap insulation tape around transformer lead wires and cable-type conductors. The machine supports 6-100 mm workpiece diameters and allows taping length, pitch, layers, speed and lead rotation to be configured for the required process.

2. What parameters can be set on the touch screen?

The operator can input taping length, pitch, number of taping layers, taping-head size and taping speed. The Siemens PLC then controls the automatic taping cycle.

3. What is the taping speed?

The taping speed is adjustable from 0 to 3 m/min. Lead rotation speed is adjustable from 0 to 60 r/min.

4. Can the machine process different lead diameters?

Yes. The specified taped lead or cable diameter range is 6-100 mm.

5. Is the taping pitch adjustable?

Yes. The taping pitch can be set freely according to the insulation wrapping requirement.