End Insulation Parts Bonding Machine for Continuous Pressboard Strip Bonding
The TRANFOVIA End Insulation Parts Bonding Machine integrates material feeding, adhesive application, heating, rolling, preset-length cutting and counting in one continuous production sequence. It is developed for transformer insulation workshops producing bonded end insulation components from narrow pressboard strips and bonding paper.
By combining operations that are otherwise completed at separate stations, the machine reduces repeated material handling and supports more consistent batch production. The standard configuration processes 1-2 mm pressboard strips at 12-17 m/min and uses PLC touch-screen settings for automatic cutting at the required length.
Applications
- Transformer winding end insulation: Production of bonded insulation components used in distribution-transformer winding assemblies.
- Pressboard strip bonding: Continuous joining of 1-2 mm thickpressboard strips with 20-40 mm bonding paper.
- Cut-to-length batch production: Production runs requiring repeatable length settings and automatic quantity counting.
- Insulation workshop automation: Replacement of separate feeding, manual gluing, pressing, measuring and counting steps with one integrated process.
Main Features
- Integrated automatic production. Feeding, gluing, heating, rolling, cutting and counting are completed in one continuous sequence.
- Automatic feeding and gluing. The pressboard strips and bonding paper move through the machine while adhesive is applied without a separate manual gluing station.
- Heating and rolling for bond consolidation. Integrated heating and rolling support consistent bonding strength before the finished component is cut.
- PLC preset-length cutting. The operator enters the required length on the touch screen, and the machine cuts automatically at the preset value.
- Automatic counting. Finished parts are counted during production to support batch quantity control.
- 12-17 m/min processing speed. The stated speed range supports continuous production of standard end insulation parts within the approved material dimensions.
- Compact drive and heating requirements. The standard machine uses a 4kW main motor and a 1000W heating tube.
Technical Parameters
| Parameter |
Standard Specification |
| Main motor |
0.4 kW, 380 V |
| Heating tube |
1000 W, 220 V |
| Processing speed |
12-17 m/min |
| Bonding paper |
20-40 mm wide; disc type; Φ76 mm roll ID |
| Pressboard strip range |
1-2 mm thick × 7-20 mm wide |
| Automatic process functions |
Feeding, gluing, heating and rolling |
| Cutting and counting |
PLC preset-length cutting with integrated counting |
FAQ
- What does the End Insulation Parts Bonding Machine produce?
It produces bonded transformer winding end insulation components from pressboard strips and bonding paper.
- What pressboard strip sizes can the machine process?
The standard range is 1-2 mm in thickness and 7-20 mm in width.
- What bonding paper roll is required?
The stated bonding paper width is 20-40 mm. The disc-type roll uses a Φ76 mm inner diameter.
- How is the finished length controlled?
The required length is entered through the PLC touch screen, and the machine performs automatic cutting at the preset value.
- Does the machine include heating and rolling?
Yes. Automatic heating and rolling are integrated to consolidate the bonded structure before cutting.
- What is the standard processing speed?
The stated processing speed is 12-17 m/min within the approved material range and production setup.
- Does the machine count completed parts?
Yes. Counting is integrated with feeding, bonding and cutting for batch quantity control.
