Expandable Winding Mandrel

Expandable Winding Mandrel for transformer coil winding with adjustable diameter, stable support, high precision, and damage-free coil removal.

Introduction of Expandable Winding Mandrel

The Expandable Winding Mandrel is designed for precise and flexible coil winding in transformer manufacturing. With its adjustable diameter structure, it provides reliable support during winding and ensures easy coil removal without deformation or damage.

 

This adjustable winding mandrel for coil winding is widely used in transformer coil production, offering high accuracy and stable performance when integrated with winding machines.

Key Specifications

  • Diameter Adjustment Range: Wide adjustable range (customizable)
  • Diameter Deviation: ≤ 1 mm
  • Cylindricity: ≤ 1 mm
  • Structure Components:
    Cage / Sliding sleeve assembly / Support rod assembly / Battens / Transmission system
  • Compatibility:
    Suitable for integration with transformer coil winding machines

 

Model and Parameters

No. Model Diameter Range (mm) Extended Diameter Range (mm) Load Capacity (T) Batten Length (mm) Adjustment Method
1 KTM-180 180 – 260 220 – 260 1 800 – 1300 Reducer Adjustment
2 KTM-260 260 – 390 325 – 390 1.5 1000 – 1800
3 KTM-340 340 – 640 490 – 640 2 1200 – 2000
4 KTM-450 450 – 750 600 – 750 2 1300 – 1800
5 KTM-500 500 – 900 700 – 900 3 1300 – 2300
6 KTM-540 540 – 930 730 – 930 3 1300 – 1800
7 KTM-600 600 – 900 750 – 900 5 1400 – 2200
8 KTM-700 700 – 1300 1000 – 1300 8 1600 – 3200
9 KTM-1100 1100 – 1500 1300 – 1500 8 2000 – 2300
10 KTM-1300 1300 – 1900 1600 – 1900 10 2200 – 3000
11 KTM-1900 1900 – 2520 2210 – 2520 16 3000 – 4000
12 KTM-2300 2300 – 3000 2640 – 3000 20 3000 – 4000

 

FAQ

Q: What are the advantages of an expandable winding mandrel?

A: The main advantages include adjustable diameter range, high precision, and easy coil removal without deformation. This makes the mandrel ideal for different coil sizes and improves overall production efficiency.

Q: What is the difference between an expandable mandrel and a fixed mandrel?

A: An expandable winding mandrel allows flexible diameter adjustment for different coil sizes, while a fixed mandrel has a single diameter and requires replacement when coil size changes. Expandable mandrels are more efficient for multi-spec production.

Q: What factors should be considered when selecting a winding mandrel?

A: Key factors include coil diameter range, load capacity, winding precision requirements, and compatibility with the winding machine. Choosing the right adjustable winding mandrel for coil winding ensures optimal performance and product quality.

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