TRANFOVIA(NINGBO) EQUIPMENT TECHNOLOGY CO.,LTD

Automatic Corrugated Fin Welding Machine

Automatic corrugated fin welding machine for transformer tanks. MIG/MAG welding with OTC DM350 source, servo torch travel and stored welding parameters.

Product Introduction

The Automatic Corrugated Fin Welding Machine is designed for welding formed corrugated fins used in transformer tank manufacturing.

After the corrugated fin forming process, the machine automatically welds the fin seam to create a complete corrugated wall structure.

Using MIG/MAG welding technology, servo-controlled torch movement, and programmable welding parameters, the equipment provides stable welding quality and improves production efficiency.

The machine can also perform automatic positioning and welding of round steel bar reinforcement according to transformer tank design requirements.

Welding speed

0.5 – 1.5 m/min

Max current

350 A

Wire / gas

Ø1.0 mm / 85% Ar + 15% CO₂

Travel

Servo carriage along the seam

Position in Corrugated Fin Production Line

The welding machine is installed after the corrugated fin forming process.

Typical production process:

Steel Coil → Automatic Decoiler → Corrugated Fin Forming Machine → Corrugated Fin Welding Machine → Reinforcement Welding → Finished Corrugated Wall

After forming, the corrugated fin requires seam welding to complete the tank wall structure.

The welding machine ensures consistent seam quality before the finished corrugated wall moves to the next assembly process.

Key Features

  1. Automatic MIG/MAG Seam Welding

The machine uses MIG/MAG welding technology to weld corrugated fin seams.

Compared with manual welding, automatic torch movement provides:

  • Stable welding speed
  • Consistent welding position
  • Repeatable welding quality
  1. Servo-Controlled Torch Movement

The welding torch moves along the seam through a servo-driven carriage.

Welding speed:

0.5–1.5 m/min

The operator can set welding parameters through the touchscreen control system.

  1. OTC DM350 Welding System

The machine uses:

OTC DM350 welding power source

with maximum welding current:

350 A

The digital welding system provides stable arc performance for continuous seam welding.

  1. Stored Welding Parameters

The control system allows storage and recall of welding parameters including:

  • Welding current
  • Travel speed
  • Welding settings

This helps maintain consistent production quality for repeated transformer tank models.

  1. Automatic Reinforcement Bar Welding

For corrugated tanks requiring reinforcement bars, the machine can automatically position and weld round steel reinforcement bars during the same process.

This reduces additional handling and improves production efficiency.

Technical Specifications

Applicable Fin Width 300–1600 mm
Applicable Corrugation Height 50–400 mm
Minimum Corrugation Pitch ≥45 mm
Weldable Sheet Thickness 1.0–1.5 mm
Welding Speed 0.5–1.5 m/min Adjustable
Maximum Welding Current 350 A
Wire Diameter 1.0 mm
Shielding Gas 85% Ar + 15% CO₂
Gas Consumption 15 L/min
Wire Stick-out 7–10 mm
Welding Power Source OTC DM350 (Japan)
Torch Travel System Servo-driven carriage
Control System Touchscreen parameter setting and storage
Reinforcement Welding Automatic positioning and welding option

FAQ

  1. What welding process does the machine use?

The machine uses MIG/MAG gas metal arc welding for corrugated fin seam welding.

  1. What is the welding speed?

The adjustable welding speed is:0.5–1.5 m/min

  1. What welding source is equipped?

The standard configuration uses OTC DM350 welding power source with maximum current 350 A

  1. What materials can be welded?

The machine is suitable for corrugated fin sheets with thickness 1.0–1.5 mm

  1. Can the machine weld reinforcement bars?

Yes.

The machine supports automatic positioning and welding of round steel reinforcement bars when required.

  1. Can welding parameters be saved?

Yes.

The touchscreen system supports parameter setting, storage, and recall for repeated production.

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