Single Layer Foil Winding Machine

Single Layer Foil Winding Machine for LV transformer coils with precise tension control, automatic alignment, and efficient copper/aluminum winding.

Introduction of Single Layer Foil Winding Machine

The Single Layer Foil Winding Machine is engineered for precise and efficient winding of low-voltage transformer coils. Designed for both copper and aluminum foil applications, this transformer foil winding machine delivers stable tension control, accurate alignment, and high production efficiency, making it an essential solution for modern transformer manufacturing lines.

 

Applications

This foil winding machine for transformer coils is widely used in:

 

  1. Dry-type transformer coil winding
  2. Oil-immersed transformer production
  3. Electrical reactor coil manufacturing
  4. Low-voltage (LV) foil coil production

 

It is especially suitable for manufacturers seeking consistent coil quality and optimized production processes.

Features

✔ Precision Deviation Correction

Ensures no misalignment during the entire winding process, improving coil consistency and reducing defects.

✔ Advanced Tension Control System

Maintains stable foil tension throughout operation, supporting high-quality copper and aluminum foil winding.

✔ Automatic Edge Alignment

Enhances winding accuracy and minimizes material waste, ideal for precision transformer coil manufacturing.

✔ High Efficiency & Easy Operation

User-friendly interface allows operators to quickly set parameters and manage the winding process efficiently.

✔ Fast Installation & Commissioning

The machine can be installed and put into operation within 4 hours, reducing downtime and improving ROI.

✔ Operator Training Support

Professional training ensures smooth operation and maximizes equipment performance.

 

Technical Parameters

  • Max. Winding Coil Outer Diameter: ≤ 1000 mm
  • Max. Coil Axial Height: ≤ 1600 mm
  • Applicable Conducting Materials:Copper foil / Aluminum foil
  • Foil Thickness Range:

Copper foil: 0.35 – 2.2 mm (single layer)

Aluminum foil: 0.35 – 2.6 mm (single layer)

  • Number of Insulation Layers: 2 layers
  • Winding Speed: 0 – 30 rpm (continuously adjustable)
  • Rectification Accuracy (Alignment Precision): ≤ ±0.5 mm
  • Welding Speed: 0 – 0.7 m/min
  • Main Motor Power: 15 kW
  • Total Installed Power: 35 kW
  • Machine Dimensions (L × W × H):6000 × 5200 × 2000 mm

 

Standard Configuration

SN Name Model Unit Quantity Remarks
1 Body of foil winding machine DHR-4-1400S Piece 1 Main component of equipment
2 Welding frame and main unit DHR-4-1400S Set 1 Main component of equipment
3 Uncoiler DHR-4-1400S Set 1 Main component of equipment
4 Layer insulation trolley DHR-4-1400S Set 1 Main component of equipment
5 Hydraulic coil lifter Set 1 Auxiliary tool
6 Argon arc welder WSME-500 Set 1 Dedicated device
7 Cooling water system In-built gadgets

 

Set 1 Dedicated device
8 Square shaft (with fixture) 60×60×1880 Set 1 Dedicated accessory
9 Foil support connector Piece 2 Dedicated accessory
10 Foil support wrench Piece 1 Dedicated tool
11 Machine operation manual Set 1 Delivery documentation
12 Argon welding materials Set 1 Delivery documentation
13 Internal hexagonal wrench Set 4 Tool (placed in water tank)
14 Vise grip pliers Set 2 Tool (placed in water tank)

 

 

FAQ

Q:What is the difference between foil winding and wire winding?

A:Foil winding provides better current distribution and mechanical strength, making it ideal for LV transformer coils, while wire winding is used for high-voltage coils.

Q:Can this machine handle both copper and aluminum foil?

A:Yes, this transformer foil winding machine is compatible with both copper and aluminum foil materials.

Q:Is installation complicated?

A:No, the machine is designed for quick installation and can typically be operational within 4 hours.

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