Horizontal Winding Machine

Horizontal Winding Machine for HV transformer coils with high torque, accurate counting, soft start, and power-off memory.

Introduction of Horizontal Winding Machine

The Horizontal Winding Machine is built for handling heavy-duty coil production in high-voltage and large-capacity transformer applications. It delivers strong torque output, accurate control, and reliable operation, making it suitable for demanding transformer and reactor manufacturing processes.

 

Application Field
The horizontal winding machine for transformer coils is widely used in the production of high-voltage transformers, large-capacity transformers, and electrical reactors. It is suitable for heavy-duty coil winding processes requiring high precision and reliability.

Main Features

✔ High Torque and Load Capacity
Designed for large transformer coils, ensuring stable winding performance under heavy loads.

✔ Smooth Soft Start System
Provides impact-free startup, protecting both the machine and coil structure.

✔ Variable Speed with Constant Torque
Stepless speed regulation ensures consistent performance across different winding conditions.

✔ High-Precision Counting System
Equipped with forward/reverse counting and power-off memory to ensure accurate coil turns.

✔ User-Friendly Operation
Includes both button control and pedal operation for safe and efficient use.

Main Components

(1) Pedestal part

(2) Headstock

(3) Chuck

(4) Tailstock

(5) Electrical control system

(6) Counter

(7) Button station

Parameters

 

Model

Parameter

 

WR-25

 

WR-15

 

WR-10

 

WR-5

 

WR-3

 

WR-1

Max.load(T) 25 15 10 5 3 1
Chuck center height 1800 1600 1400 1400 1200 900
Chuck diameter(mm) 1600 1600 1000     400
Center distance(mm) 2000-4500 2200-4000 1500-4000 1600-2500 1200-2100 800-2000
Max.winding diameter

(mm)

3400 3400 2400 2200 2000 1500
Max.main spindle torque N.m 25000 18000 15000 4000 4000 1000
Rated load(kg) 25000 15000 10000 5000 3000 1000
Motor power 15 kW 11 kW 15kW 7.5kW 5.5kW 5.5kW
Chuck rotation speed 0-10 0-10 0-16 0-120 0-120 0-100

 

 

FAQ

  1. How does the machine ensure accurate coil turns?

The machine features a high-precision counting system with forward/reverse counting capabilities and a power-off memory function. This ensures that coil turns are accurately counted even if power is lost during the process.

  1. Is the Horizontal Winding Machine easy to operate?

Yes, the Horizontal Winding Machine is designed with user-friendly controls, including button control and pedal operation. This makes the machine easy and safe to operate for various users.

3.What safety features are included with the Horizontal Winding Machine?

The machine includes a smooth soft start system to avoid sudden impacts during startup, as well as reliable safety controls integrated into the button and pedal operation for safer use.

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