Double Heads Busbar Bending Machine

Automatic Double Heads Busbar Bending Machine for efficient dual-end bending of busbars with integrated cooling ducts for strips.

Introduction of Double Heads Busbar Bending Machine

The Double Heads Busbar Bending Machine is a state-of-the-art hydraulic system designed for transformer busbar processing. It performs dual-end bending in a single operation at each end, eliminating the need for manual repositioning of copper or aluminum busbars. The machine supports rectangular strips and dovetail strips with integrated cooling ducts, offering high precision, reduced labor, and optimized production speed. Ideal for high-volume transformer manufacturing, this equipment guarantees consistent quality and efficiency.

 

Application Scenarios

  • Transformer manufacturing plants
  • High and low voltage busbar assembly lines
  • Electrical switchgear and distribution units
  • Custom copper/aluminum busbar production
  • Industrial power distribution systems

 

Key Features

  • Dual-End Single-Operation Bending: Both ends are bent in one cycle without repositioning.
  • Hydraulic Main Units: High-pressure cylinders with large-flow gear pumps for stable, fast operation.
  • High Productivity: Fewer processing steps, reduced cycle time, increased output.
  • Precision Control: Accurate bending for rectangular strips and dovetail strips.
  • Top Brand Components: Key parts sourced from reputable manufacturers for long-term stability.

 

Technical Parameters

Parameter Name Unit Value
Nominal Pressure KN 600
Processing Range mm 3×30–6×260
Total Power KW 5.5
Machine Dimensions mm 4000x700x1000
Gross Weight KG 1300

 

Accessories Included
Two sets of bending dies, two sets of foot switches, one set of maintenance tools and accessories, one instruction manual, and one certificate of conformity.

 

FAQ

Q1: Can this machine handle both rectangular and dovetail strips?
A: Yes, the machine is designed for both rectangular strips and dovetail strips. Integrated cooling ducts ensure thermal management and maintain strip quality during high-speed bending.

Q2: What materials are supported?
A: The machine supports copper and aluminum busbars within the specified processing range, suitable for transformer and busbar assembly applications.

Q3: Is repositioning required for dual-end bending?
A: No, the dual-head design bends both ends in a single operation, eliminating the need for manual repositioning and reducing production time.

Q4: How fast is the bending process?
A: The high-speed hydraulic system enables single-pass dual-end bending, significantly improving productivity while reducing processing steps and labor requirements.

Q5: Are the hydraulic components reliable?
A: Yes, all major hydraulic and electrical components are sourced from top global brands, ensuring long-term stability, precision, and smooth operation.

Q6: Does the machine maintain precision for high-volume production?
A: Absolutely. Each end is bent once per cycle with minimal deformation, ensuring consistent accuracy even in high-volume production.

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