Introduction of CNC Busbar Punching and Shearing Machine
The CNC Busbar Punching and Shearing Machine is an advanced piece of equipment designed for high-efficiency processing of busbars used in electrical systems. This machine ensures high precision, enhanced productivity, and reliable performance. It is equipped with automated control systems to reduce human error and improve the overall efficiency of the manufacturing process.
Applications
- Busbar Processing: The machine is specifically designed for high-efficiency processing of copper and aluminum busbars used in electrical power systems, particularly in high and low-voltage switchgear and power distribution systems.
- Electrical Manufacturing: Ideal for manufacturers that require precision in busbar fabrication, including punching, shearing, and embossing to meet stringent electrical system standards.
- Power Distribution & Control Panel Production: It is also widely used in the production of power distribution systems, control panels, and electrical circuits that require reliable and accurate busbar components.
- Custom Busbar Fabrication: The versatility in processing different shapes and sizes of busbars makes this machine perfect for producing custom busbars for various electrical applications.
Product Features
- High Efficiency & Precision: This machine is designed to process copper and aluminum busbars with high efficiency, low energy consumption, and high precision, making it an ideal solution for busbar fabrication.
- Versatile Processing: Capable of cutting, punching, chamfering, and embossing various hole shapes, including round, square, irregular, and slot-shaped holes. This versatility ensures the machine can meet diverse industrial needs.
- Innovative Design: The machine features a unique processing principle and a patented hydraulic cylinder moving device, offering superior performance and reliability. The design is optimized for continuous high-volume production, capable of processing several tons of busbars daily.
- Automatic Clamping & Operation: For longer busbars, the machine allows for a single clamping operation, eliminating the need for manual intervention during the cutting process. It features automatic repeated clamping and unclamping to ensure precise cutting and punching.
- Customizable Die Library: The machine offers flexibility with the choice of a 7-punch, 1-cut, and 1-embossing die library or an 8-punch, 1-cut, and straight-line die library to meet various production requirements.
- Waste-Free Shearing: The cutting tool employs a single-blade shear system, which ensures that no waste material is generated after the cutting process.
- Stable & Reliable Performance: Composed of a feeding platform, die library, material feeding system, servo control unit, and auxiliary design system, this machine offers stable and reliable performance. It is equipped with an intuitive user interface and features a specialized busbar processing design system for real-time monitoring of program execution.
- Durable Mould Frame: The die frame is made of high-quality ductile cast iron, which offers excellent wear resistance and ensures the alignment of the punching upper and lower dies, even after long-term use.
Technical Parameters
| Model |
MX402K-7C/8C |
MX602K-7C/8C |
| Nominal Pressure |
400KN |
600KN |
| Maximum Machining Size |
12 × 160mm |
15 × 200mm |
| Punching Range |
Ø4.3-25mm |
Ø4.3-35mm |
| X-Axis Maximum Stroke |
2000mm |
2000mm |
| X-Axis Positioning Speed |
60m/min |
75m/min |
| Y-Axis Maximum Stroke |
860mm |
960mm |
| Y-Axis Positioning Speed |
35m/min |
35m/min |
| Z-Axis Maximum Stroke |
200mm |
310mm |
| Z-Axis Positioning Speed |
35m/min |
35m/min |
| Punching Accuracy |
±0.2mm |
±0.2mm |
| Positioning Accuracy |
0.10/500mm |
0.10/500mm |
| Striking Speed |
100 cycles/min |
120-150 cycles/min |
| Number of control axes
|
6axes |
6axes |
| Machine Dimensions (L × W × H) |
10500mm × 2750mm × 1700mm |
10500mm × 2900mm × 1800mm |
| Component Selection |
| Main Motor |
Juli |
ABB |
| Hydraulic Pump |
Taiwan Xinhong |
Albert, USA |
| Solenoid Valve |
Taiwan Litian |
Rexroth, Germany |
| Linear Guide Rail / Ball Screw |
HIWIN / TBI / PMI |
HIWIN / TBI / PMI |
| Servo System |
Estun |
Rexroth |
| Industrial Computer |
Taiwan Pingtong Touch Screen |
Beijing Qiyang |
| Accessories Included |
| 8 sets of punching dies, one pair of scissors, one set of random repair tools, one instruction manual, and one certificate of conformity |
FAQ
- What is a CNC Busbar Punching and Shearing Machine?
It is a machine designed for the precise cutting, punching, and shearing of busbars used in electrical systems, enhancing production speed and accuracy.
- Can this machine handle different busbar materials?
Yes, it can efficiently process both copper and aluminum busbars, offering flexibility for different manufacturing needs.
- How does the automation feature benefit production?
Automation minimizes human errors, increases speed, and ensures consistency across all busbars processed, leading to higher production efficiency.
- What are the key advantages of using this machine?
The machine offers high efficiency, precision, reliability, and ease of operation, making it ideal for high-volume and precise busbar manufacturing.
- Is the machine customizable for various busbar sizes?
Yes, the machine can be customized to accommodate different busbar sizes and thicknesses, providing versatility for various applications.
