CNC Busbar Connection Line

Automatic CNC Busbar Connection Line for busbar connector plate punching, embossing, stretching and shearing.

Introduction of CNC Busbar Connection Line

The CNC Busbar Connection Line is a new-generation automatic busbar processing solution developed for the production of busbar connector plates used in busbar trunking systems, switchgear, electrical panels, and power distribution equipment.

This machine is designed to complete multiple processes, including punching, stretching, embossing, and shearing, in one automated production flow. Compared with conventional busbar connector processing methods, it helps manufacturers reduce manual operation, shorten processing steps, improve hole positioning accuracy, and increase overall production efficiency.

For transformer equipment manufacturers, switchgear factories, and busbar trunking producers, this CNC busbar connector production line provides a practical way to improve connector plate consistency and reduce labor dependency during mass production.

Application Scenarios

The CNC Busbar Connection Line is suitable for factories that require fast and accurate processing of busbar connector plates and copper/aluminum connection bars.

 

Application Area Typical Use
Busbar Trunking Systems Processing busbar connector plates and joint plates
Switchgear Manufacturing Producing connection plates for electrical cabinets
Electrical Panel Production Punching and shearing copper/aluminum busbars
Transformer Accessory Production Processing conductive connection components
Power Distribution Equipment Manufacturing precision busbar connection parts
Bus Duct Assembly Lines Batch production of connector plates

 

Key Features

  1. Automatic Processing for Busbar Connector Plates

The CNC Busbar Connection Line integrates punching, stretching, embossing, and shearing into one production line. It is mainly used for automatic production of busbar connection plates, helping factories improve processing efficiency and reduce repeated manual handling.

  1. One-Time Clamping, Less Manual Intervention

The raw material can be clamped once, and the machine automatically completes repeated clamping conversion during processing. This reduces operator involvement, improves consistency, and helps lower the risk of manual positioning errors.

  1. High Material Utilization

The machine is designed to reduce remaining scrap material during production. This is valuable for copper and aluminum busbar processing, where material cost directly affects manufacturing profit.

  1. Hydraulic Main Punching Head

The main punching head adopts a hydraulic working system, providing strong pressure, stable performance, and high operating safety. Hydraulic punching is suitable for repeated industrial production where stable force output is required.

  1. Hydraulic Copper Bar Clamping

The copper bar clamping system uses hydraulic clamping, offering strong holding force and stable positioning during punching, embossing, stretching, and shearing.

  1. Touch Screen Human-Machine Interface

The machine uses a touch screen HMI control system. Operators only need to set the required processing parameters, making the machine easier to operate and reducing dependence on highly skilled workers.

  1. High-Precision Transmission System

The transmission system uses high-precision ball screws and linear guide rails, delivering efficient movement, low energy consumption, and stable operation during continuous production.

  1. Suitable for Batch Production

With fast processing speed, fewer processing steps, and high automation, this automatic busbar connection plate machine is suitable for factories producing busbar connector plates in medium to large quantities.

Technical Parameters

Parameter Unit Value
Nominal Pressure KN 200
Maximum X-Axis Positioning Speed m/min 50
Stroke of Punching Cylinder mm 30
Punching Frequency times/min 60
Hole Distance Control Accuracy mm ≤ ±0.2
Processing Range mm 5 × 160
Total Power KW 6
Overall Dimension mm 5600 × 1066 × 1530
Gross Weight KG 1300

 

Main Components
Main Motor: Juliweite
Hydraulic Pump: Xinhong
Guide Rail / Ball Screw: HIWIN / TBI
Hydraulic Control Valve: Germany Rexroth
Servo System: Rexroth
Touch Screen: Weinview

 

 

Accessories Included
A set of punching die, two punching die cores, a pair of scissors, a pair of clamps, a foot switch, a set of tools, a set of instruction manual, a set of certificate of conformity.

 

FAQ

  1. 1. What industries are suitable for this equipment?

It is suitable for busbar trunking manufacturers, switchgear factories, electrical panel producers, transformer accessory suppliers, and power distribution equipment manufacturers.

  1. What materials can this machine process?

This machine is mainly designed for copper and aluminum busbar connector plates. It is suitable for conductive connection components used in electrical equipment and power distribution systems.

  1. What is the main advantage compared with manual processing?

The main advantage is automation. The material can be clamped once, and the machine completes repeated clamping, punching, embossing, stretching, and shearing automatically. This improves production efficiency and reduces labor cost.

  1. How accurate is the hole positioning?

The hole positioning accuracy is ≤ ±0.2 mm, making it suitable for busbar connector plate production where hole alignment and assembly consistency are important.

  1. Is the machine difficult to operate?

No. The machine uses a touch screen HMI control system. Operators only need to set processing parameters, so it is easier to operate than traditional manual or semi-automatic machines.

  1. Why does the machine use hydraulic punching and clamping?

Hydraulic systems provide strong pressure, stable performance, and reliable clamping force. This helps maintain processing stability during continuous punching and shearing operations.

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