Automatic High Voltage Winding Machine for Large Transformer Coils

Automatic High Voltage Winding Machine for large transformer coils with PLC and servo control, precise positioning, and stable high-voltage winding.

Introduction of Automatic High Voltage Winding Machine for Large Transformer Coils

The Automatic High Voltage Winding Machine for Large Transformer Coils is engineered for high-capacity and precision winding in power transformer manufacturing. Designed to handle large coil dimensions, it provides stable torque output, accurate positioning, and consistent winding quality for demanding high-voltage applications.

Key Advantages

  1. PLC + servo motor control system
  2. High automation level for industrial production
  3. Suitable for multiple coil shapes
  4. Stable performance and precise winding
  5. Reduced labor and improved efficiency

Main Technical Parameters

  •  Coil Winding Range (Axial Height): ≤1200 mm
  •  Max. Coil Outer Diameter: ≤ 900 mm
  •  Applicable Coil Shapes:
    Round / Oblong / Oval / Rectangular
  •  Conductor Specification:
    Enameled wire: Φ0.3 – Φ4.0 mm
    Flat wire: ≤ 3 × 12 mm
  •  Feeding System:
    Double-ended feeding for flat and round wires
  •  Feeding Reel Size: Φ36 × 450 mm
  •  Winding Speed: 0 – 280 r/min
  •  Total Installed Power: 15 kW

 

Standard Configuration

SN Name Unit Quantity Remarks
1 Main winding unit Set 1 Core component
2 Auto spreading device Set 1 For wire distribution
3 Layer insulation supply device Set 1 For 2-end / 3-end insulation
4 PLC control system (HMI interface) Set 1 Human-machine interface
5 Servo motor system Set 1 High precision control
6 Tension-adjustable feeding reel (digital display) Set 1 Double-end feeding
7 Electrical cabinet Set 1 Integrated control system

Key Components and Control System

  • Linear Guide: Hiwin (Taiwan)
  • Ball Screw: Hiwin (Taiwan)
  • Touchscreen (HMI): Weinview (Taiwan)
  • PLC: Delta (Taiwan)
  • Servo System: Delta / Mitsubishi
  • Frequency Converter: Delta

 

FAQ

Q:What is an automatic high voltage winding machine used for?

A:It is used to produce high-voltage transformer coils with high precision and automation, suitable for industrial transformer manufacturing.

Q:What are the advantages of an HV winding machine?

A:It offers high automation, stable performance, and precise control, improving efficiency and reducing production errors.

Q:Can this machine handle different coil shapes?

A:Yes, it supports round, oval, rectangular, and other complex coil shapes for transformer production.

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